Iingcebiso eziBalulekileyo zokuFakela ii-Gearbox zePlanethi

Ukubeka ibhokisi yegiya yeplanethi yakho ngokufanelekileyo kubaluleke kakhulu. Kufuneka uqinisekise ukuba ibekwe kakuhle. Qinisekisa ukuba ixhonywe ngokuqinileyo. Gcina indawo kunye neenxalenye zicocekile. Ngaphambi kokuba uqale, jonga i-specs yebhokisi yegiya. Yazi into oyifunayo kufakelo. Ukuba utsiba amanyathelo, unokuba neengxaki. Ukunyuka kakubi kubangela malunga ne-6% yeibhokisi yegiya yeplanethiukusilela. Ezinye iimpazamo eziqhelekileyo zezi:

1.Ukungafaki iinxalenye ngendlela efanelekileyo, eyenza ingazinzi.

2.Ukukhetha isinciphisi esingalunganga.

3.Ukungadibanisi i-motor shaft yokuqhuba.

4.Not ukujonga ukuba isebenza njani.

5.Ukungaqiniseki ukuba ubungakanani bufanelekile.

Hlala ufunda imiyalelo yomenzi kuzo naziphi na iimfuno ezikhethekileyo.

Izinto eziphambili zokuThatha

Ukulungelelaniswa kakuhle kunceda ibhokisi yegiya ixesha elide. Ngalo lonke ixesha jonga ulungelelwaniso phambi kokuba ulufake. Oku kunokunqanda ukulungiswa okuxabisa kakhulu kamva.

Fumana zonke izixhobo kunye nezixhobo ozifunayo ngaphambi kokuba uqale. Oku kunceda umsebenzi uhambe kakuhle ngaphandle kokuyeka.

Jonga kwaye unakekele ibhokisi yegiya rhoqo. Oku kunokunqanda iingxaki ezinkulu ukuba zenzeke. Cwangcisa ukujonga ioli, ukumamela ingxolo, kwaye ubukele ubushushu. Oku kugcina ibhokisi yakho yegiya isebenza kakuhle.

Landela imiyalelo yomenzi ngononophelo. Oku kukunceda ukuba ungazenzi iimpazamo ezinokuyophula i-gearbox.

Gcina indawo osebenzela kuyo icocekile kwaye icocekile. Indawo ecocekileyo inceda ukuba ungenzi iimpazamo. Ikwakunceda ukuba unikele ingqalelo ngelixa usebenza.

UFakelo lwangaphambili lwePlanethi yeGearbox

Qokelela iiNgcaciso zeBhokisi yeGear

Ngaphambi kokuba uqale, kufuneka wazi zonke iinkcukacha malunga nebhokisi yakho yegiya. Jonga i-specs kwaye uqiniseke ukuba unemodeli efanelekileyo. Phinda ujonge amaphepha kwaye uthelekise naloo nto uyi-odole. Ungasebenzisa itheyibhile ukugcina umkhondo wento ekufuneka uyijongile:

Inqanaba loQinisekiso	Iiparamitha eziphambili	Iinqobo zokwamkeleka
Ukuhlohla kwangaphambili	Amaxwebhu, ukujonga okubonakalayo	Gqibezela amaxwebhu, akukho monakalo
Ukuhlohla	Ulungelelwaniso, itorque enyukayo	Ngaphakathi kwemida ethile
Ukubaleka kokuQala	Ingxolo, ukungcangcazela, ubushushu	Izinzile, phakathi koluhlu oluqikelelweyo
Uvavanyo lokuSebenza	Ukusebenza kakuhle, umva, itorque	Idibana okanye igqithise imimiselo
Amaxwebhu	Iziphumo zovavanyo, idatha yesiseko	Gqibezela amarekhodi ukuze usetyenziswe kwixesha elizayo

Ukuba uphosa inyathelo apha, ungadibana neengxaki kamva. Thatha ixesha lakho kwaye uqinisekise ukuba yonke into iyahambelana.

NONE

Ufuna ukuba ibhokisi yakho yegiya yeplanethi ihlale ixesha elide. Qala ngokujonga naziphi na iimpawu zomonakalo. Nalu uluhlu lokukhangela olulula onokuthi ululandele:

1.Khangela iintanda, iindawo ezivuzayo okanye ezigugileyo.

2.Coca amacandelo kwaye uwahlukanise ukuba kuyimfuneko.

3.Linganisa indawo nganye ukuze ubone ukuba ihambelana nespekthi.

4.Buyisela okanye ulungise nantoni na ekhangelekayo.

5.Yibeke kwakhona kwaye uyivavanye.

Kwakhona, khangela ukuphefumula ukungcola, qiniseka ukuba izitywina ze-shaft azivuzi, kwaye ujonge iindawo eziphambili kuyo nayiphi na intshukumo. Ukuba usebenza kwindawo enzima, sebenzisa izixhobo ezikhethekileyo ukujonga iintanda ezifihliweyo.

Lungiselela iNdawo yokuFakela

Indawo yokusebenza ecocekileyo inceda ukuba uphephe iimpazamo. Tshayela indawo kwaye ususe nayiphi na inkunkuma okanye uthuli. Qinisekisa ukuba umgangatho usicaba. Cwangcisa zonke izixhobo zokuxhoma ozifunayo. Jonga ngapha nangapha nantoni na enokukufaka endleleni okanye ibangele inkathazo ngexesha lomsebenzi.

● Gcina isiza sicocekile yaye singenankunkuma.

● Qinisekisa ukuba indawo leyo isemgangathweni.

● Lungisa zonke izixhobo zokuxhoma.

● Lumkela iingozi okanye imiqobo.

Qokelela izixhobo kunye nezixhobo

Awufuni kuma embindini kuba uphosa isixhobo. Qokelela yonke into ngaphambi kokuba uqale. Oku kubandakanya izitshixo, izikrurudrayiva, izixhobo zokulinganisa, kunye nezixhobo zokhuseleko. Jonga uluhlu lwakho kabini. Ukuba nazo zonke izixhobo zakho zilungile kwenza umsebenzi ube lula kwaye ukhuseleke.

Icebiso: Beka izixhobo zakho ngolandelelwano oza kuzisebenzisa. Oku konga ixesha kwaye kukugcina ucwangcisiwe.

Amanyathelo oFakelo

Ukujonga Ulungelelwaniso

Into yokuqala ekufuneka uyenzile kukukhangela ulungelelwaniso. Ukuba uyakutsiba oku, igearbox yakho inokwaphuka kwangethuba. Ukulungisa kunokubiza kakhulu. Nantsi indlela elula yokujonga ulungelelwaniso: Okokuqala, jonga kumatshini. Coca yonke imiphezulu. Jonga isiseko seengxaki. Sebenzisa izixhobo ezilula ukwenza itshekhi erhabaxa. Qinisekisa ukuba izinto zikhangeleka zithe tye kwaye zikhuselekile. Misela isixhobo sakho sokulungelelanisa. Linganisa ukuba zikude kangakanani na izinto. Bona ukuba yintoni efuna ukulungiswa. Hambisa igearbox okanye udibanise iishim ukuze uyilungelelanise. Jonga umsebenzi wakho ngalo lonke ixesha. Qinisa iibholithi. Yenza uvavanyo olufutshane. Bhala phantsi oko ukufumeneyo.

Icebiso: Ukulungelelaniswa kakuhle kunceda ibhokisi yegiya yakho ihlale ixesha elide kwaye isebenze ngcono.

Ukuba i-gearbox ayidweliswanga, unokuba neengxaki ezininzi. Jonga le theyibhile ukuze ubone ukuba inokwenzakalisa njani ibhokisi yakho yegiya:

Iziphumo	Iimpembelelo kwi-Gearbox Lifespan
Iindleko eziphezulu zokulondoloza ngenxa yokuphazamiseka rhoqo	Ibonisa ubude bokusebenza obuncitshisiweyo beebhokisi zegiya
Ukungalungelelani kakuhle kukhokelela ekukhuleni kokuguga kunye nokungaphumeleli kwe-scuffing	Inciphisa ubomi bokusebenza ngenxa yokungaphumeleli koomatshini kwiibheringi kunye nezixhobo
Isiqwenga soqhagamshelwano esingenayunifomu kwiigiya ze-meshing	Iziphumo kukusilela kwe-scuffing, okuchaphazela ixesha elide lebhokisi yegiya
Ukufundwa kweqondo lokushisa kubonisa ukubaluleka kokungahambi kakuhle	Amathuba aphezulu okonakaliswa koomatshini, okuchaphazela ixesha lokuphila

Ukunyuka okukhuselekileyo

Emva kokulungelelaniswa, kufuneka unyuse i-gearbox ngokuqinileyo. Ukuba awukwenzi oko, unokufumana ubushushu obugqithisileyo okanye ukunxiba okongezelelekileyo. Ngamanye amaxesha igearbox inokwaphuka. Nazi ezinye izinto ezinokuthi zingahambi kakuhle ukuba awuyixhomi kakuhle:

● Ukutshisa ngokugqithisileyo

● Izinxibo zoomatshini

● Gqibezela ukonakaliswa kwebhokisi yegiya

● Ukudluliselwa kwamandla okungafanelekanga ngendlu yebhokisi yegiya

● Ukungalungelelaniswa kakuhle

● Ukusilela ngakumbi koomatshini

Sebenzisa iibholiti ezifanelekileyo kwaye uziqinise kwii-specs. Qinisekisa ukuba i-gearbox ihleli tyaba kwisiseko. Ukuba ubona naziphi na izikhewu, zilungise ngaphambi kokuba uqhubeke.

Qinisa uQhagamshelwano

Ngoku kufuneka uqinise zonke iibholiti kunye nee-couplings. Iibholiti ezikhululekileyo zingenza ingxolo kwaye zibangele umonakalo. Sebenzisa i-torque wrench ukuqinisekisa ukuba iibholithi ziqinile kodwa aziqinanga kakhulu. Jonga ukudityaniswa kwebhokisi yegiya kunye nemoto. Ukuba ubona nayiphi na intshukumo, yilungise kwangoko.

Qaphela: Ungaze uvule umbane zide ziqine iibholithi. Oku kukugcina ukhuselekile kwaye ikhusela ibhokisi yakho yegiya.

Isicelo sokuthanjiswa

Ukuthambisa kunceda ibhokisi yegiya yakho ihambe kakuhle kwaye ihlale ixesha elide. I-lubricant efanelekileyo igcina ipholile kwaye izolile. Nalu ukhetho olulungileyo lweebhokisi zegiya:

● I-Molykote PG 21: Ilungele iigiya zeplastiki, sebenzisa kancinane.

● I-Mobilgrease 28: Isebenza kwindawo eshushu okanye ebandayo, isebenzisa isiseko sokwenziwa.

● I-Lithium Soap Grease: Sebenzisa kwiiyunithi zegrisi, gcwalisa i-50-80% epheleleyo.

● I-ISO VG 100-150 Ioli: Ilungile kwiibhokisi ezinkulu zegiya, gcwalisa i-30-50% epheleleyo.

● I-Oli ye-Synthetic: Eyona nto ibhetele kwizixhobo ezishushu, inceda ekushiseni okuphezulu.

Uhlobo lweLubricant	Iinkcukacha zeSicelo
Igrisi yesepha yeLithium	Kucetyiswa ukuba iiyunithi igrisi lubricated, gcwalisa casing 50-80% ngokupheleleyo.
ISO VG 100-150 Oyile	Icetyisiwe kwiigiya ezinkulu zeplanethi, gcwalisa i-casing 30-50% epheleleyo.
Ioli yokwenziwa	Eyona nto ingcono kwizixhobo zokugijima ezishushu, iphucula ukusebenza phantsi kobushushu obuphezulu.

Jonga inqanaba leoli okanye igrisi phambi kokuba uqalise igearbox. Ubuninzi okanye obuncinci bunokubangela iingxaki. Ngalo lonke ixesha sebenzisa uhlobo kunye nemali ethethwa ngumenzi.

Ukuqwalaselwa kokusingqongileyo

Apho ubeka khona i-gearbox yakho kubaluleke kakhulu. Iindawo ezishushu, ezibandayo, ezimanzi, okanye ezinothuli zinokuyonakalisa indlela esebenza ngayo. Nantsi into omawuyibukele:

Umba wokusiNgqongileyo	Impembelelo kwiNkqubo yeGearbox
Ubushushu obugqithisileyo	Ingakhokelela ekuqhekekeni kwe-lubricant, ukunyuka kwengxabano kunye nokuguga.
Amaqondo obushushu aphezulu	Inokubangela ukwanda kwezinto, okuchaphazela i-gear meshing kunye nokulungelelaniswa.
Ubushushu obuphantsi	Ngaba zityebisa izithambiso, ukwandisa i-viscosity kunye nokusetyenziswa kwamandla.
Ukufuma okuphezulu	Inokubangela ukubola kwamacandelo esinyithi, buthathaka iigiya.
Ukufuma	Ingathoba isidima sezinto zokuthambisa, ukwandisa ukuguga kunye nomngcipheko womonakalo.
Ukutywinwa Okufanelekileyo	Kubalulekile ukunciphisa ifuthe lemiba yokusingqongileyo.
Ukungcoliswa kothuli	Uthuli oluvela emoyeni lunokubangela ukuba izinto zangaphandle zingene kwinkqubo, ukukhawuleza ukunxiba kunye nokunciphisa ukusebenza kakuhle kwe-lubrication.

Gcina indawo osebenzela kuyo yomile kwaye icocekile. Sebenzisa izitywini ukugcina amanzi kunye nothuli.

UQhagamshelwano lweShaft

Ukudibanisa i-shaft linyathelo lokugqibela elikhulu. Ukuba wenza oku kungalunganga, i-shaft inokutyibilika okanye iphuke. Nantsi indlela yokwenza ngokufanelekileyo: Qinisekisa ukuba injini kunye nebhokisi yegiya ilungile. Oku kumisa amandla asecaleni anokophula i-shaft. Gcina iziko lidweliswe ngexesha lendibano. Oku kunika nkqu uqhagamshelwano kwaye akukho zithuba. Khetha ibhokisi yegiya enetorque elungileyo. Cinga ngomthwalo ogqithisileyo ukuze ungawaphuli i-shaft.

Xa ugqibile, khangela yonke into kwakhona. Musa ukuvula amandla de zonke iibholithi ziqine kwaye zikhuselekile. Lo msebenzi unenkathalo unceda ibhokisi yegiya yakho ukuba ihlale ixesha elide kwaye yenza kube lula ukuyinyamekela.

Ukuhlolwa kwasemva koFakelo

Qinisekisa iFasteners kunye noQhagamshelo

Ugqiba ukufaka eyakhoibhokisi yegiya yeplanethi. Ngoku, kufuneka ujonge kabini yonke into yokudibanisa kunye noqhagamshelo. Iibholiti ezikhululekileyo okanye ukudibanisa kunokubangela iingxaki ezinkulu kamva. Bamba i-wrench yakho yetorque kwaye uhambe ngaphaya kwebholithi nganye. Qinisekisa ukuba lonke uqhagamshelwano luziva lukhuselekile. Jonga ukudibanisa phakathi kwebhokisi yegiya kunye nenjini. Ukuba ubona nayiphi na intshukumo, qinisa izinto ngokukhawuleza. Ufuna ukuba yonke into ihlale kwindawo xa i-gearbox iqalisa ukusebenza.

Ingcebiso: Soloko ujonga i-torque yomenzi phambi kokuba uqinise iibholithi. Oku kukunceda ukuba uphephe ukuqiniswa kakhulu okanye ukukhulula imisonto.

Uvavanyo lokuSebenza lokuqala

Lixesha lokuba kuqhutywe uvavanyo lokuqala. Qalisa i-gearbox ngesantya esiphantsi. Jonga kwaye uphulaphule ngenyameko. Ukuba ubona okanye uve nantoni na engaqhelekanga, yima kwaye ujonge kwakhona. Ufuna ukubamba iingxaki kwangethuba. Abenzi bebhokisi yegiya abaphambili bacebisa ezinye iitshekhi ezongezelelweyo emva kofakelo:

Inyathelo lokuHlola	Inkcazo
Hlola uMphefumlo	Qinisekisa ukuba umoya wokuphefumla uhlala ucocekile, unecebo lokucoca, kwaye usebenzisa i-desiccant. Yikhusele ngexesha lokuhlanjwa ukuze ukhuphe ubumdaka namanzi.
Hlola amatywina eShaft	Jonga ukuvuza kweoyile ejikeleze amatywina. Sebenzisa kuphela isithambiso esicetyiswa ngumenzi.
Jonga i-Structural Interfaces	Khangela iintanda, ukuvutha, okanye umhlwa. Yenza uvavanyo lokungcangcazela ukuze ubone nayiphi na imiba efihlakeleyo enokubangela ulungelelwaniso.
Jonga iiPorts zokuHlola	Jonga ukuvuza okanye iibholiti ezikhululekileyo kumazibuko. Vumela abantu abaqeqeshiweyo bavule kuphela. Jonga iigiya zokunxiba kwaye ubhale phantsi naluphi na utshintsho olubonayo.

Beka esweni ingxolo kunye nokungcangcazela

Ngethuba lokuqala, nikela ingqalelo kwingxolo kunye nokungcangcazela. Ezi mpawu zikuxelela ukuba kukho into engalunganga ngaphakathi. Imigangatho yeshishini efana ne-AGMA, i-API 613, kunye ne-ISO 10816-21 inika izikhokelo malunga nokuba yintoni eqhelekileyo. Kufuneke u:

● Mamela ingxolo entsha okanye engxolayo.

● Ukuziva ngokungcangcazela okanye ukungcangcazela.

Thelekisa into oyivayo noyivayo kuluhlu oluqhelekileyo lwebhokisi yakho yegiya.

Ukuba ubona into engaqhelekanga, yeka umatshini kwaye ujonge kwakhona. Inyathelo lakwangoko linokukusindisa kulungiso olukhulu kamva.

Jonga iindawo ezivuzayo kunye nokutshisa ngokugqithisileyo

Ukuvuza kunye nokushisa ngokugqithiseleyo ziingxaki eziqhelekileyo emva kokufakwa. Ungazibona kwangethuba ukuba uyayazi into omawuyijonge. Nazi ezinye izinto ezihlala zibangela ukuvuza okanye imiba yobushushu:

● Isantya esiphezulu okanye igalelo lamandla

● Imozulu eshushu okanye ubushushu begumbi eliphezulu

● Amatywina agugileyo okanye afakwe kakubi

● Ioyile eninzi kakhulu ngaphakathi kwibhokisi yegiya

● Ukungangeni komoya kakuhle okanye ukuphefumla okuvalekileyo

● Iibheringi ezigugileyo okanye iishafti

Ukuba ubona i-oyile phantsi okanye uyiva i-gearbox ishushu kakhulu, yima ulungise ingxaki. Isenzo esikhawulezileyo sigcina ibhokisi yegiya yakho isebenza ixesha elide kwaye ikhuselekile.

Iingcebiso zokuLondoloza

IShedyuli yokuHlola rhoqo

Ufuna isinciphisi segiya yakho yeplanethi ihlale ixesha elide. Yenza ucwangciso lokuyijonga rhoqo. Jonga ukuvuza kweoyile kunye neebholithi ezikhululekileyo. Mamela izandi ezingaqhelekanga. Jonga ubushushu bebhokisi yegiya ngelixa ibaleka. Ukuba ubona into engaqhelekanga, yilungise kwangoko. Ukujonga rhoqo kukunceda ufumane iingxaki kwangethuba. Oku kugcina umatshini wakho usebenza kakuhle.

Ukuthanjiswa kunye noTshintsho lweTywina

I-Lubrication inceda isinciphisi segiya yakho yeplanethi isebenze ngcono. Kufuneke u:

● Qwalasela amanqanaba e-oyile rhoqo ukuze amalungu angagugi.

● Tshintsha ioli yegiya kanye ngonyaka nangaphezulu xa kuyimfuneko.

● Gcina ioli kwindawo ecocekileyo ukuze unqande ubumdaka nomonakalo.

Kwizitywina, yenza la manyathelo:

1.Jonga itywina kunye neegaskets zokuvuza.

2.Qinisa iibholiti ngendlela atsho ngayo umenzi.

3.Shintsha nawaphi na amatywina akhangeleka agugile okanye aphukile.

Ingcebiso: Ioyile elungileyo kunye nokhathalelo lwetywina lunokumisa uninzi lweengxaki zebhokisi yegiya ngaphambi kokuba ziqale.

Ucoceko kunye noLawulo lweNkunkuma

Gcina ibhokisi yakho yegiya icocekile ngalo lonke ixesha. Ubumdaka kunye nobutyobo bungonakalisa amalungu angaphakathi. Ukucoca kudla ngokususa le mingcipheko. Oku kunceda isinciphisi sakho seplanethi sisebenze ngcono. Ukuba uvumela ubumdaka bukhule, unokuba nokonakala ngequbuliso okanye amatyala amakhulu okulungisa.

Iqondo lobushushu kunye nokuBeka esweni ingxolo

Nika ingqalelo kwindlela evakala ngayo nevakala ngayo ibhokisi yegiya yakho. Ukuba uva ingxolo entsha okanye uziva ubushushu obungaphezulu, kukho into engalunganga. Ezinye izinto ezenza ingxolo zezi:

● Ioyile ayiyoneleyo

● Iigiya ezigugileyo