Isitshizi seGear Hobbing: Isishwankathelo, Iintlobo, kunye nezicelo

Aumsiki wee-hobbing zegiyasisixhobo esikhethekileyo sokusika esisetyenziswa kwiisitovu segiya—inkqubo yomatshini evelisa izixhobo zokusika ezijikelezayo, ezijikelezileyo, kunye nezibungu. Isixhobo sokusika (okanye "isitovu") sinamazinyo okusika ajikelezileyo avelisa ngokuthe ngcembe iprofayili yegiya ngokuhamba okujikelezayo okuhambelanayo nesixhobo somsebenzi.

1. Iintlobo zeeGiar Hobbing Cutters

Ngoyilo

Uhlobo Inkcazo Izicelo
Isitovu samazinyo esithe nkqo Amazinyo ahambelana ne-axis; imo elula. Iigiya ze-spur ezingachanekanga kakhulu.
Isitovu samazinyo esijikelezileyo Amazinyo ekhoneni (njengempethu); kungcono ukukhupha amazinyo kwiitshiphusi. Iigiya eziziihelikhi nezichanekileyo kakhulu.
I-Chamfered Hob Ibandakanya ii-chamfers ukuya kwii-deburr gear edges ngexesha lokusika. Imveliso yeemoto kunye nobuninzi.
Isitovu Esirhawuziweyo Imingxunya enzulu phakathi kwamazinyo ukuze kususwe iitshiphusi ngcono xa kunqunyulwe kakhulu. Izixhobo ezinkulu zemodyuli (umz., ukumbiwa kwemigodi).

Ngokwezinto Eziphathekayo

IiHob zeHSS (zeNsimbi ekhawulezayo)– Ingabizi kakhulu, isetyenziselwa izinto ezithambileyo (i-aluminium, ithusi).

Iihobhi zeCarbide– Ihlala ixesha elide, isetyenziswa kwiintsimbi eziqinileyo kunye nemveliso ephezulu.

IiHobs ezigqunyiweyo (TiN, TiAlN)– Nciphisa ukungqubana, yandisa ubomi bezixhobo kwizinto eziqinileyo.

2. Iiparameter eziphambili zeGear Hob

Imodyuli (M) / I-Diametral Pitch (DP)– Ichaza ubungakanani bezinyo.

Inani labaQalayo– Ukuqalisa okukodwa (okuqhelekileyo) ngokuchasene nokuqalisa okuninzi (ukusika ngokukhawuleza).

I-Angle yoxinzelelo (α)– Ngokwesiqhelo20°(eqhelekileyo) okanye14.5°(iinkqubo ezindala).

Ububanzi obungaphandle– Ichaphazela ukuqina kunye nesantya sokusika.

I-Angle ekhokelayo– Ihambelana ne-engile ye-helix kwiigiya ze-helical.

3. Isebenza njani i-Gear Hobbing?

Umsebenzi kunye nokujikeleza kweHob– Isitovu (isisiki) kunye negiya ezingenanto ziyajikeleza xa zihambelana.

Isondlo se-Axial– Isitovu sihamba nge-axial kwigiya engenanto ukuze sisike amazinyo ngokuthe ngcembe.

Ukuvelisa iNtshukumo– Amazinyo ajiyileyo esitovini enza iprofayili echanekileyo yokungazibandakanyi.

Iingenelo zeHobbing

✔ Amanani aphezulu emveliso (xa kuthelekiswa nokubumba okanye ukugawula).

✔ Ilungile kakhuluizixhobo zomoya ojikelezayo, ojikelezileyo, kunye noweempethu.

✔ Ukugqitywa komphezulu kungcono kunokubhaka.

4. Ukusetyenziswa kweeGear Hobs

 

Ishishini Sebenzisa ityala
Iimoto Izixhobo zokudlulisa, umahluko.
Inqwelo-moya Iigiya zenjini kunye ne-actuator.
Imizi-mveliso Iimpompo zegiya, izixhobo zokunciphisa, oomatshini abanzima.
Iirobhothi Iigiya zokulawula intshukumo ngokuchanekileyo.

5. Iingcebiso zokukhetha nokulungisa

Khetha uhlobo lwesitovu oluchanekileyo(i-HSS yezinto ezithambileyo, i-carbide yentsimbi eqinileyo).

Lungiselela isantya sokusika kunye nesantya sokutya(kuxhomekeke kwizinto eziphathekayo kunye nemodyuli).

Sebenzisa isibandisiukwandisa ubomi bezixhobo (ingakumbi kwiitovu zekhabhayithi).

Hlola ukuba azigugi na(amazinyo aqhekekileyo, ukuguguleka kwecala) ukuze kuthintelwe umgangatho ophantsi wezixhobo.

6. Abavelisi abaPhambili beeGear Hob

Gleason(Iihovu ezichanekileyo zeegiya ze-spiral bevel kunye ne-cylindrical)

Izixhobo ze-LMT(Ii-HSS kunye nee-carbide hobs ezisebenza kakuhle)

Inkwenkwezi ye-SU(Ii-hobs ezenziwe ngokwezifiso zezicelo ezikhethekileyo)

Nachi-Fujikoshi(eJapan, iitovu ezigqunywe ngombala osemgangathweni ophezulu)

Umsiki weeHobbing zeGear

Ixesha leposi: Agasti-15-2025

Iimveliso ezifanayo